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RS 500P for Concrete Reinforcement

After removal of deteriorated concrete Neutralising pH after application of rust converter Protected for many years to come Completed ready for Civil Contractor OVERVIEW:    The threat of corroded steel and concrete cracking on a construction site can lead to major project delays or budget blowouts due to the necessary repair costs involved. In order […]

RB 300 series to Cation Vessel

Prior to coating osmotic blistering on the rubber lining Coating Application After re-installing the Lateral Pipe OVERVIEW:    Chemcote was requested to perform an emergency reline of failed rubber lined vessel. We mobilised our crew interstate within 48 hours and completed the works within 72 hours. INDUSTRY Power Generation ENVIRONMENT Demineralised water SUBSTRATE 10 year […]

Oil Storage Tank

OVERVIEW:    This petrochemical client had a fuel oil storage tank which required re-coating. The coating system requirement was for a long term corrosion solution that will provide in excess of 15 years of service as the previous coating had failed. INDUSTRY Oil Refinery ENVIRONMENT Immersed, ambient, possible MIC SUBSTRATE Steel floor with failed coating […]

Pump Repairs

On arrival ready for chamfer grinding Chamfer on split face and removal of salts Pitt-filling and intermediate coat applied Completion of internal lining OVERVIEW:    A customer was looking for a longer term solution to a corrosion erosion issue. Glass flake filled coatings provide excellent insulating properties against corrosion and the ceramic filled epoxy provides […]

Condenser Water Box

After Abrasive Blasting and hot washing Stripe coating after spray application Application of Non Toxic Anti-foul Copper Inspection of 10 year old tube sheet coating OVERVIEW:    This power generation client has approached Chemcote to protect multiple condenser water box units. The Chem-tect system has regularly been applied to the Mild Steel water boxes, tube sheets, […]

Valve Coating

After abrasive blasting and hot washing main body Illustrating fit filling & coating on flange faces & rebates after sanding Coating application completed and installation of nylon bar OVERVIEW:    The internals of the valve were heavily graphitised and requiring refurbishment with the guide channel for the valve entirely corroded away. A replacement would have […]

Chem-tect RB 300 series for CW Pipe Spools

Lined Pipe shows degree of difficulty for coating Rebated flange to prevent crevice corrosion Pipes coated with long life copper based polyester non-toxic anti-foul OVERVIEW:    Steel Sea Water pipe spools had a failed concrete lining and required a quick turnaround and long term corrosion protection. Working around the clock, we coated the spools with […]

RB 300 series to Strainer

Externals on arrival Rebuild cover sealing land to original dimensions Internals near completion Completed strainer OVERVIEW:    Salt Water Strainer had a large amount of external corrosion and severe localised pitting on the internals, particularly around the sealing ring.  Strainer was coated in time for re-assembly and will provide long term protection coupled with a […]

High Voltage Transmission Towers

Metal loss detected After coating Splicing corroded members OVERVIEW:    Galvanised Steel Transmission Towers were buried in soil, and the legs were experiencing metal loss and severe corrosion at the highly susceptible natural air/ground interface of the steel members. The client needed help in strengthening the legs of the affected transmission towers and was looking […]

End Covers

Baffle plate between inlet and outlet lower than the sealing face Sealing face built up to allow flat sanding to required height Return cover after machining Rebates filled with RB 332 OVERVIEW:    The Floating heads and channel end covers were originally coated by another contractor with varying results. Made from exotic materials, they had […]