Industrial Fallout Protection
After whip abrasive blasting Application of Epo-chem system to internals Basalt Fibre application on internals OVERVIEW: A steel production plant contracted Chemcote to reinforce a failing 25 year old corrugated pipe located in a settling pond. INDUSTRY Steel Manufacturing ENVIRONMENT Storm water with coke fines fall out from coke basin SUBSTRATE 25 year […]
Fast Curing Abrasion Protection
Condition of surface before mechanical preparation RB 364 applied to spot abrasive blasted surfaces Pugmill externals Coating with InD Cote OVERVIEW: Chemcote’s specialist team mobilised to site to deliver a multiple layer protective coating system that would return the asset to working condition within 24 hours. Abrasion resistant coatings were applied to the pugmill […]
Split Case Salt Water Pump Refurbishment
Apply protection to all machined surfaces Application of 1st coat RB 364 Apply Ceram-Chem RP500 Ready to return to service for another 15+ years of life OVERVIEW: Pump has been in service for 15 + years providing the customer with peace of mind, and uninterrupted service, localised spot repairs were required due to mechanical […]
Composite Pipe Repair
Flange is barely attached Repairs commence Repairs using composite weave mat Coating complete OVERVIEW: A power station client required corrosion protection for a 30-plus year-old mild steel pipe, which discharges 60oC seawater from a condenser at high velocity. Following an assessment of the damaged steel pipe, Chemcote carried out composite repair and corrosion protection […]
Duo Chek Valve
Masking and ready for abrasive blasting Application of multiple coats of RB364 internally Holiday testing to ensure coating continuity Coating complete OVERVIEW: Chemcote was engaged to provide long term anti corrosion protection to a power generation customer’s sea water valves INDUSTRY Power Generation ENVIRONMENT Ambient sea water at high velocity SUBSTRATE Mild steel […]
Pipe External Corrosion Protection
Existing corrosion, mech prep after UHPWB Application of spot primer Mid coat applied to affected areas After application of topcoat OVERVIEW: Chemcote was engaged to provide long term protection to assets in a highly aggressive environment. Salt water mains supplying a condenser were externally corroded, and the requirement was for urgent repairs with minimal […]
22 year old pipes coated with glass flake vinyl ester
Internal lining in excellent condition Abrasive blast externals Recoating of externals Recoating of externals in basement OVERVIEW: The pipes were originally coated internally using a glass flake filled vinyl ester more than 22 years ago. Periodic inspection found the internal lining to be in excellent condition, however the externals were regularly exposed to industrial […]
Premature Failure of 316L Stainless Steel Pipes
Severe pitting after 2 months in service After abrasive blasting Damaged internals rebuilt and coated Externally applied caution OVERVIEW: New 316L pipe failed after just two months in operation, causing a total plant shut down. Quick response by Chemcote restored production without having to fabricate new pipes. INDUSTRY Power Generation ENVIRONMENT Ambient temperature seawater […]
Corrosion protection ensures a long life for a new 98% Sulphuric Acid Bund
Newly constructed bund Primer application Application of final coat Job completed OVERVIEW: Chemcote was contracted to apply acid protection to a newly constructed delivery and storage tank bund. We developed a comprehensive acid-resistant and anti-slip solution that provides the owner long-term peace of mind and ensures this asset will be protected for years to […]
Blast Furnace Recovery Turbine Repairs
Set up of Containment Masking before Blasting Spool Condition before Coating Aerial view of Outlet Spool from Shutoff Valve Completed Outlet Spool Internals Application of Final Wrapping Layers on legs Internal and External Coating complete Coated and ready for reassembly on site Coated and ready for reassembly on site Ready to be reinstalled on site […]
