Energy loss, efficiency drops, and wear from corrosion or erosion can cost thousands in electricity and
downtime. Chemcote Specialty Coatings provides high-performance ceramic and glassflake solutions
that restore lost performance and extend the life of your critical assets.
IMPROVE PUMP EFFICIENCY
OVERVIEW:
After many years of utilising other ceramic systems, a power generation company was searching for a new system which could improve the efficiency of their hot and cold-water pumps.
CHALLENGE:
The client required at least a 5% reduction in energy consumption across all pumps, including coatings that could withstand operating temperatures up to 100°C on hot water lines.
RESULTS:
The results significantly exceeded expectations:
+16.3% Efficiency Increase in the hot water pump
+15.7% Efficiency Increase in the cold water pump
SOLUTION:
Using Hot-cote™ RF 900 and Ceram-chem™ RP 500,
worn internal surfaces had restored, fluid pathways had smoothed, and flow resistance had reduced. These advanced coatings dramatically improved hydraulic efficiency and protected against further wear, providing immediate and measurable energy savings.
VENT FAN ENERGY GAINS
OVERVIEW:
A 2.8m diameter fabricated steel fan used in a mining and mineral processing facility was experiencing frequent bearing failures caused by vibration and unbalanced load from fine dust accumulation. Regular high-pressure washing was required every 3–6 months to control build-up, leading to significant downtime and maintenance costs. Chemcote was engaged to implement a long-term solution.
CHALLENGE:
The accumulation of dust within the fan housing caused imbalances, increased stress on bearings, and ultimately failure. The frequent cleaning schedule not only disrupted operations but also consumed significant labour and resources. The client needed a solution that would improve airflow, reduce build-up, and stabilise the fan’s operation over time.
RESULTS:
✓ Extended cleaning cycles – from 3–6 months to up to 12 months
✓ Reduced vibration and load on bearings, improving lifespan
✓ Improved energy efficiency due to smoother airflow and less drag
✓ Lower total maintenance cost and fewer unplanned shutdowns
SOLUTION:
Chemcote proposed a low-friction, abrasion-resistant ceramic lining to promote laminar flow and minimise surface adhesion of dust. The coating system would reduce turbulence and prevent accumulation that typically caused unbalancing.
Epo-chem™ RS 500P primer and Ceram-chem™ RP 500 topcoat were selected for their strength, durability, and long-term resistance to abrasion and erosion.
Corrosion Protection Solution
Chemcote Specialty Coatings provides guaranteed corrosion solutions for your equipment, at the convenience of your site or at our fully equipped workshop. We have technicians who are skilled in the application of advanced heavy duty glassflake filled coatings to any substrate.
Reason to use ceramic or glassflake filled coatings
With our quality coatings from Chemco International, manufacturer of ceramic & glass flake filled coatings used in industries worldwide. Glass flakes dramatically reduce coating permeation rates to the substrate, resulting in longer lasting coatings. Whereas ceramic filled coatings prevent erosion or wear if you have suspended solid particles within the cooling water stream.
The high aspect ratio of glass flakes in a properly formulated epoxy can increase the corrosion path to the substrate by up to 40 times compared to a granular filled coating. Therefore, the coating will last longer in immersed or extreme corrosion zones.
The Chemcote Advantage
Our capabilities in coatings specification, design review, project management and coatings application has led to the company becoming one of the top coating specialists in Australasia.
Reliability
Our ‘Guaranteed Corrosion Solutions’ are backed by warranties when we specify, supply, and apply — ensuring consistent, long-term protection.
Energy & Efficiency Gains
Our coatings improve flow dynamics and reduce friction, delivering measurable energy savings and increased equipment efficiency.
Wise Investment
Lower maintenance, extended service life, and reduced operating costs make Chemcote a cost-effective solution for performance and protection.
Now you can prevent future metal loss, rebuild lost dimensions, restore division plates even if they are corroded through!
Stop wasting resources and money fabricating new parts and start working your equipment again in no time.
Related case studies
Abrasion Protection to Pipe Externals
Pipe OD 1.7m illustrating a hole Application of RB 332CS Application of basalt fibre over Completed OVERVIEW: Faced with severe wear from coke breeze and
Basket Strainer Corrosion Protection
After rubber removal After abrasive blast illustrating metal loss Masking tape on flange to prevent coating Finishing touches with protective rubber on basket landing area
Deliver Efficiency through Protective Coatings
Energy loss, efficiency drops, and wear from corrosion or erosion can cost thousands in electricity anddowntime. Chemcote Specialty Coatings provides high-performance ceramic and glassflake solutionsthat