Maximise Pipe Durability Using Composites

OVERVIEW: Chemcote was tasked with extending the service life of plant pipe externals and discovered severe localized pitting during inspections. A quick and effective composite repair solution was essential. Explore how Chemcote’s advanced techniques successfully restored the integrity and prolonged the life of heavily corroded pressure pipes.

Externals Requiring Relining
Externals Requiring Relining

ENVIRONMENT

Nitrogen line externals

SUBSTRATE

Steel pipe externals

CHALLENGE

On site work could only be achieved within a short outage achieve thorough cleaning and surface preparation

SOLUTION

EWP used to access pipe externals

SCOPE

Mobilise to Site

Mechanical clean using needle gun then bristle blaster.

Mask off critical areas

Assess pit depth by using gauge and apply 1 coat of Epo-chem™ RS 500P where pipe wrapping required

Application of 2 coats of Epo-chem™ RL 500PF

Apply Epo-chem RC500 GTC

Un-mask & demobilise

OUTCOME

This project focused on maintaining external steel pipes under challenging conditions, including hard-to-reach areas and on-site containment work. With comprehensive surface preparation, pit depth analysis, and the strategic application of protective coatings, Chemcote extended the lifespan and durability of plant pipe externals, ensuring lasting protection and cost efficiency.

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