![Internals illustrating erosion damage and rebate](https://www.chemcote.com.au/wp-content/uploads/2022/12/Picture1-6.jpg)
![Abrasive blasted and primed internal and external](https://www.chemcote.com.au/wp-content/uploads/2022/12/Picture2-3.jpg)
![Basalt Fibre Applied to externals InD-cote internal](https://www.chemcote.com.au/wp-content/uploads/2022/12/Picture3-2.jpg)
![Pipe re-installed after 2 days now ready for service](https://www.chemcote.com.au/wp-content/uploads/2022/12/Picture4-2-e1672436446265.jpg)
OVERVIEW: After regularly replacing these sections of pipe due to failure on a monthly basis a solution was sought from Chemcote using a combination of our Abrasion Resistant composite systems and basalt fibre. The plant maintenance team are very happy with now 18 months of service.
![](https://www.chemcote.com.au/wp-content/uploads/2015/09/4.png)
INDUSTRY
ENVIRONMENT
Abrasive Coke Breeze temperatures up to 60ºC
SUBSTRATE
Internals of small diameter pipe
CHALLENGE
Existing pipe lasts 4 weeks in service before a hole appears and valves an estimated 18 months service
SOLUTION
A new addition to the Chemco International range, illustrating further coating advancements based on research and development, we now have InD-cote™; a Ceramic Bead Filled High Temperature epoxy, designed to provide protection to aggressive sliding abrasion applications, reinforced with a wrap of woven basalt fibre and top coated with RP 500 AR
SCOPE
Machine rebate on flanges
Abrasive blast to AS 1627.4 as per Chemcote requirements
Application of InD-cote and top coat using RP 500 AR
Application of Basalt Fibre wrap using RP 500 AR Series
Machine coated rebates
OUTCOME
Based on the success of previous applications with a combination of our Abrasion Resistant composite systems using basalt fibre in abrasive environments a solution was sought after using the Chemco range of products and expertise. After regularly replacing these sections of pipe on a monthly basis the plant maintenance team are very happy with 9 months of service and still going. Stay tuned by sending us an email if you want to find out more.
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