Volutes Corrosion Repair

Overview: Defence subcontractor looking after scheduled maintenance on board navy vessels in NSW. Upon inspection it was found cavitation damage requiring corrosion protection coating and repairs to their internal volutes and 250mm stators. These pumps required repairs to cavitation damage with minimal long-term maintenance.

Final Coat applied
Final Coat applied

INDUSTRY

ENVIRONMENT

Ambient Seawater

SUBSTRATE

Admiralty bronze

CHALLENGE

5-year-old pumps were found to be experiencing cavitation damage

SCOPE

Abrasive blast to AS 1627.4 Class 2.5 to a nominal profile of 60μm
Application of 1 coat of RS 500P to 100μm
Application of 1 coat of RA 500M, a wet tolerant epoxy system to 250μm
Carry out QA, DFT & Holiday test up to 4.3kV
Application of 1 coat of RP 500 to a thickness of 250μm

OUTCOME

Chemco’s Epo-chem™ 100% solids epoxy glass flake filled composite system coupled with ceramic filled RP 500 will provide full coverage which are potable water approved.

RELATED CASE STUDIES

Volutes Corrosion Repair

Corrosion condition before surface preparation Primer application Complex wet areas mid coat application Final Coat applied Overview: Defence subcontractor looking after scheduled maintenance on board

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