OVERVIEW: A composite solution was used to restore the plant roof preventing moisture from entering and clogging up the entire fume suppression system. With the plant area back in service, the patched areas will provide years of protection in this aggressive environment. For more information on how we can help you please contact us.
INDUSTRY
ENVIRONMENT
Abrasive & corrosive coke dust environment
SUBSTRATE
30 year old mild steel suffering corrosion erosion on chute and roof structure
CHALLENGE
Carry out spark free surface preparation and composite repairs insitu to prevent water from blocking up outlet to the conveyor below
SOLUTION
Abrasion Resistant RB 364CS coupled with alumina tiles was the ideal solution for this environment, consolidated with Basalt Fibre Wrap used for additional erosion protection
SCOPE
Mechanically clean using specially acquired needles for the needle gun and bristle blaster to prevent sparks
Application of 1 coat RB 364CS
Application of ceramic tile where appropriate
Basalt Fibre composite wrap consolidated with RB364CS
PRODUCTS
Chem-tect RB 364CS High temperature Vinylester Glassflake, Basalt Fibre Weave and Ceramic Systems
OUTCOME
Chemcote’s solution has extended the life of this asset by 12-24 months, and delivered a 30% improvement in functioning. Continuous high performance is guaranteed until our review at the next planned outage.
RELATED CASE STUDIES
Fast Curing Abrasion Protection
Condition of surface before mechanical preparation RB 364 applied to spot abrasive blasted surfaces Pugmill externals Coating with InD Cote OVERVIEW: Chemcote’s specialist team
Split Case Salt Water Pump Refurbishment
Apply protection to all machined surfaces Application of 1st coat RB 364 Apply Ceram-Chem RP500 Ready to return to service for another 15+ years of
Composite Pipe Repair
Flange is barely attached Repairs commence Repairs using composite weave mat Coating complete OVERVIEW: A power station client required corrosion protection for a 30-plus