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Steel Manufacturing Case Studies

Relining of Open Top Quench Tank

Condition before abrasive blasting Containment set up to prevent dust emissions Removal of garnet after abrasive blasting First Coat Spray applied OVERVIEW:    Chemcote’s specialist

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Hot Car Bogie

Mechanical Preparation of Bogie Heavily Corroded Bogie On Site RE 500P Applied to Mechanically Prepared Surface OVERVIEW:    Engineers had previously tried different coatings with

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RL 500PF for Castor Segments

Segment after pre abrasive blasting RL 500PF During Application Top Coat Application Completed Segment Previous Next OVERVIEW:    Chemcote’s client welcomed a trial in an

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Bischoff Scrubber

Externals of Bischoff Scrubber Before – Pitting beneath build-up Beige indicatIng pit filled areas After coating completion OVERVIEW:    Chemcote’s specialist team utilised good project

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Hot Car Structure

Hot Car approaching quench area Access provided for fabrication and coating repairs RE 500P Applied to mech clean surface Unplanned field welds requiring repair After

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Fume Suppression Pipe

Externals illustrating erosion damage Application of RB 332CS and Alumina Tiles Basalt Fibre Application Final topcoat of RB 332CS and RC 500GTC Previous Next OVERVIEW: 

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Preheater Internals

Internals of Preheater Abrasive Blasting Completed Critical sealing areas masked Quality Assurance Completed OVERVIEW: The Leading Steel Manufacturer had a preheater in service for a number of

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Gas Scrubbing Pipe

After UHPWB to remove failed lining Close up of failed lining after 8 years in service After Abrasive Blasting Coating Completion OVERVIEW:    The internals

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Steel Clarifier

Before – Clarifier on inspection Coated with Epochem RA 500 series Launder and steelwork OVERVIEW:    The existing coating failed due to a process change.

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Demister Internals

Externals of Demister Before – Pitting beneath build-up Beige indicated pit filled areas After coating completion OVERVIEW:    The client  had a demister in service

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