Steel Manufacturing Case Studies
Blast Furnace Recovery Turbine Repairs
Set up of Containment Masking before Blasting Spool Condition before Coating Aerial view of Outlet Spool from Shutoff Valve Completed Outlet Spool Internals Application of
Relining of Open Top Quench Tank
Condition before abrasive blasting Containment set up to prevent dust emissions Removal of garnet after abrasive blasting First Coat Spray applied OVERVIEW: Chemcote’s specialist
Hot Car Bogie
Mechanical Preparation of Bogie Heavily Corroded Bogie On Site RE 500P Applied to Mechanically Prepared Surface OVERVIEW: Engineers had previously tried different coatings with
Blast Furnace Dust Discharge Valve Refurbishment
On arrival suffering corrosion erosion Condition on arrival Refurbishment process After coating internals OVERVIEW: Environments such as blast furnaces are subject to high temperatures
Extension Leveller Cassette Corrosion Prevention
Condition in Situ After Blasting Inspection in Workshop Coating Application on Site OVERVIEW: Since re-coating Chemcote’s team has ensured the Extension Leveller is now in
Corrosion Protection of Basket Strainer
On Arrival After 3rd Blast After 2nd Blast and 2 Hot Washes Finished OVERVIEW: The customer required quick repairs and minimal disruption during their
Using 500 Series in Preventing Hang Up on Matcon Valve
During Inspection On Arrival Internals Coated Externals Complete OVERVIEW: Chemco’s Ceram-chem™ system was used to rebuild the internal profile of this valve, and coat
RE 500P & RW 500 Applied on Hot Car Structure
Hot car structure during fabrication RE 500P applied at 100um nominal RW 500 applied at 350m to 20mt long frame Carefully loading the finished frame
RL 500PF for Castor Segments
Segment after pre abrasive blasting RL 500PF During Application Top Coat Application Completed Segment Previous Next OVERVIEW: Chemcote’s client welcomed a trial in an
Bischoff Scrubber
Externals of Bischoff Scrubber Before – Pitting beneath build-up Beige indicatIng pit filled areas After coating completion OVERVIEW: Chemcote’s specialist team utilised good project
Repair Abrasion Erosion effected Pipe Internals
Internals illustrating erosion damage and rebate Abrasive blasted and primed internal and external Basalt Fibre Applied to externals InD-cote internal Pipe re-installed after 2 days
Hot Car Structure
Hot Car approaching quench area Access provided for fabrication and coating repairs RE 500P Applied to mech clean surface Unplanned field welds requiring repair After
Fume Suppression Pipe
Externals illustrating erosion damage Application of RB 332CS and Alumina Tiles Basalt Fibre Application Final topcoat of RB 332CS and RC 500GTC Previous Next OVERVIEW:
Preheater Internals
Internals of Preheater Abrasive Blasting Completed Critical sealing areas masked Quality Assurance Completed OVERVIEW: The Leading Steel Manufacturer had a preheater in service for a number of
Gas Scrubbing Pipe
After UHPWB to remove failed lining Close up of failed lining after 8 years in service After Abrasive Blasting Coating Completion OVERVIEW: The internals
Steel Clarifier
Before – Clarifier on inspection Coated with Epochem RA 500 series Launder and steelwork OVERVIEW: The existing coating failed due to a process change.
Demister Internals
Externals of Demister Before – Pitting beneath build-up Beige indicated pit filled areas After coating completion OVERVIEW: The client had a demister in service
