Repair Abrasion Erosion effected Pipe Internals
Internals illustrating erosion damage and rebate Abrasive blasted and primed internal and external Basalt Fibre Applied to externals InD-cote internal Pipe re-installed after 2 days now ready for service OVERVIEW: After regularly replacing these sections of pipe due to failure on a monthly basis a solution was sought from Chemcote using a combination of […]
Hot Car Structure
Hot Car approaching quench area Access provided for fabrication and coating repairs RE 500P Applied to mech clean surface Unplanned field welds requiring repair After being in service for 3 weeks OVERVIEW: Engineers had tried and tested many different coatings with varied results for this Hot Coking Coal Quenching Structure. Major structural steel repairs were […]
Fume Suppression Pipe
Externals illustrating erosion damage Application of RB 332CS and Alumina Tiles Basalt Fibre Application Final topcoat of RB 332CS and RC 500GTC Previous Next OVERVIEW: Chemcote were approached by a Steel Manufacturing customer to extend the life of the externals and save replacement of conical, 6mm wall pipe sections for fume suppression pipe. INDUSTRY […]
Preheater Internals
Internals of Preheater Abrasive Blasting Completed Critical sealing areas masked Quality Assurance Completed OVERVIEW: The Leading Steel Manufacturer had a preheater in service for a number of years with previously applied coating failing due to poor coating selection and surface preparation and was after a coating to extend service life. Work had to be completed during a […]
Gas Scrubbing Pipe
After UHPWB to remove failed lining Close up of failed lining after 8 years in service After Abrasive Blasting Coating Completion OVERVIEW: The internals of the gas scrubbing pipe were previously lined using a ceramic filled epoxy which was visibly failing with signs of osmotic blisters. Chemcote removed the failed lining and provided long […]
Steel Clarifier
Before – Clarifier on inspection Coated with Epochem RA 500 series Launder and steelwork OVERVIEW: The existing coating failed due to a process change. Time constraints required Chemcote to work around the clock to minimise production downtime whilst other engineering teams were in close proximity and the adjoining plant remained in operation. INDUSTRY Steel […]
Demister Internals
Externals of Demister Before – Pitting beneath build-up Beige indicated pit filled areas After coating completion OVERVIEW: The client had a demister in service since ’96 without internal coating protection and recent weld repairs to localised corrosion pitting caused water and blast furnace gas leaks which required repairs and coating to extend shell life. INDUSTRY […]
