Blast Furnace Dust Discharge Valve Refurbishment
On arrival suffering corrosion erosion Condition on arrival Refurbishment process After coating internals OVERVIEW: Environments such as blast furnaces are subject to high temperatures and particulate, which can accelerate the onset of corrosion and erosion. Constant exposure to heat and blast furnace dust over a period time has a damaging impact on steel structures, […]
Extension Leveller Cassette Corrosion Prevention
Condition in Situ After Blasting Inspection in Workshop Coating Application on Site OVERVIEW: Since re-coating Chemcote’s team has ensured the Extension Leveller is now in excellent condition and maintenance costs have also been drastically reduced. INDUSTRY Steel Manufacturing ENVIRONMENT Recycled cooling water SUBSTRATE Steel CHALLENGE Asset owners of the Extension Leveller Cassette engaged us to […]
Corrosion Protection of Basket Strainer
On Arrival After 3rd Blast After 2nd Blast and 2 Hot Washes Finished OVERVIEW: The customer required quick repairs and minimal disruption during their project. Heavy corrosion was removed to assist in some necessary weld repairs, with the rest of the holes and heavy localised pitting through the body restored to the original surface […]
Using 500 Series in Preventing Hang Up on Matcon Valve
During Inspection On Arrival Internals Coated Externals Complete OVERVIEW: Chemco’s Ceram-chem™ system was used to rebuild the internal profile of this valve, and coat to prevent future corrosion and abrasion. In addition, RP 500 creates a slippery surface preventing hang up and blockage issues, maximising the valve’s efficiency. INDUSTRY Mineral Processing ENVIRONMENT Coke breeze […]
RE 500P & RW 500 Applied on Hot Car Structure
Hot car structure during fabrication RE 500P applied at 100um nominal RW 500 applied at 350m to 20mt long frame Carefully loading the finished frame OVERVIEW: The project consisted of a long wall approximately 20 mt long and 2 side walls approximately 4 metres long each. This was an excellent opportunity for Chemcote to provide […]
RL 500PF for Castor Segments
Segment after pre abrasive blasting RL 500PF During Application Top Coat Application Completed Segment Previous Next OVERVIEW: Chemcote’s client welcomed a trial in an effort to reduce long term maintenance costs. Thanks to the Chemco zinc rich high temperature resistant epoxy coating system, after equivalent time in service, the coating to the castor segments was […]
Bischoff Scrubber
Externals of Bischoff Scrubber Before – Pitting beneath build-up Beige indicatIng pit filled areas After coating completion OVERVIEW: Chemcote’s specialist team utilised good project management and the fast curing Chem-tect™ RB 300 Series to navigate various delays and get the demister back in service on time with a lifespan extension. INDUSTRY Steel Manufacturing ENVIRONMENT […]
Repair Abrasion Erosion effected Pipe Internals
Internals illustrating erosion damage and rebate Abrasive blasted and primed internal and external Basalt Fibre Applied to externals InD-cote internal Pipe re-installed after 2 days now ready for service OVERVIEW: After regularly replacing these sections of pipe due to failure on a monthly basis a solution was sought from Chemcote using a combination of […]
Hot Car Structure
Hot Car approaching quench area Access provided for fabrication and coating repairs RE 500P Applied to mech clean surface Unplanned field welds requiring repair After being in service for 3 weeks OVERVIEW: Engineers had tried and tested many different coatings with varied results for this Hot Coking Coal Quenching Structure. Major structural steel repairs were […]
Fume Suppression Pipe
Externals illustrating erosion damage Application of RB 332CS and Alumina Tiles Basalt Fibre Application Final topcoat of RB 332CS and RC 500GTC Previous Next OVERVIEW: Chemcote were approached by a Steel Manufacturing customer to extend the life of the externals and save replacement of conical, 6mm wall pipe sections for fume suppression pipe. INDUSTRY […]